Product Name
BLOCK JOINTING MORTAR
Ecorex Thin BED Mortar is a high strength adhesive for quick and firm laying of AAC block with thin joints. It is a factory mixed mortar made up of cement, graded sand and blended with polymers to impart high strength and water retention properties even when in thickness of 2-3mm layer.
Ecorex Thin BED Mortar is a high strength adhesive for quick and firm laying of AAC block with thin joints. It is a factory mixed mortar made up of cement, graded sand and blended with polymers to impart high strength and water retention properties even when in thickness of 2-3mm layer.
Features & Benefits of AAC
High Bond Strength
Special polymers impart high adhesive strength increasing overall masonry strength & load- bearing capacity.
No Shrinkage Cracks
Water is retained in mortar, thus preventing shrinkage cracks
High Thermal Insulation
Thin joints prevent heat transfer through walls.
Zero Wastage
It is easy to apply and avoids wastage of material.
High Coverage
Due to low density & high volume, it can cover 180-200sq. ft. with 3 mm thickness for 4" thick AAC Block.
No Curing Required
Due to water retention polymers, curing is not essential after application
Economical
Quantity of Ecorex Thin BED Mortar required is 3 time lesser than conventional mortar.
Premixed
No job site blending of cement & sand is required, only water is to be added.
Easy Application - Workability
Being light in weight and larger in size, AAC Blocks are easy to apply and facilitate the efficiency of the mason, particularly in high-rise work.
Easy
Application - Workability
Being light in weight and larger in size, AAC Blocks are easy to apply and facilitate the efficiency of the mason, particularly in high-rise work.
| S.No. | Parameters | Values | ||
|---|---|---|---|---|
| 1 | Splitting tensile strength (to measure the adhesion between two AAC blocks as per ASTM method) | ?0.34 N/mm2 | ||
| 2 | Compressive strength of mortar @ 28 days | ? 5 N/mm2 | ||
| 3 | Maximum particle size | 1mm | ||
| 4 | Workability using standard flow table Silt content in sand | 170-180 mm with 28 % of water at 27°C | ||
| 5 | Silt Content in Sand | < 1.0 | ||
| 6 | Bulk Density | 1650 - 1700 KG/ m3 (in standard testing conditions without vibrations) | ||
| S.No. | Parameters | Values |
|---|---|---|
| 1 | Physical nature | Free flowing and grey in colour |
| 2 | Water demand for ease in application | 25-30 % (by weight) |
| 3 | Hard Dry | 24 hours (further depending on temperature and humidity condition) |
| 4 | Pot life | Approx. 30 minutes |
| 5 | Mortar required for jointing of two blocks of 650 mm length and 150 mm thickness | 500-600 gm @ 2-3 mm thickness and 25-30 % of water by wt. |
| 6 | Surface area covered by 40 Kg bag | 170 sq. Ft. (considering joint thickness of 2-3 mm) |
| 7 | Consistency (ease in spread) | 1170 - 180 mm* |
| 8 | Efflorescence | Negligible |
| S.No. | Size (mm) L W H | Jointing Surface area of 1 | Mortar required in Kg / Block (170 - Sq. Ft/40 KG) | Blocks required for 100 | Jointing mortar in KG required for 100 Sq. |
|---|---|---|---|---|---|
| 1 | 600 x 200 x 100 | 1.72 | 0.41 | 77.42 | 31.74 |
| 2 | 600 x 200 | 2.15 | 0.51 | 77.42 | 39.48 |
| 3 | 600 x 200 x 150 | 2.58 | 0.61 | 77.42 | 47.23 |
| 4 | 600 x 200 | 3.44 | 0.82 | 77.42 | 63.48 |
| 5 | 600 x 200 | 3.88 | 0.92 | 77.42 | 71.23 |
| Parameters | Specification |
|---|---|
| Appearance | Grey Powder |
| Water Required | 35% |
| Pot Life | ~ 1.5 - 2 hrs |
| Curing | Not required |
| Tensile Adhesive Strength | > 0.34 MPa (as per ASTM-C1660) |
| Coverage | 180-200 sq. Ft. (for 4" thick block) |
| Ecorex Mortar | Conventional Mortar |
|---|---|
| Approx. Rs. 365/- for each CuM | For 1:4 ratio Cement @ Rs. 4.2/- 90 kgs = Rs. 378 Sand @ Rs. 15/- 8.5 CFT = Rs. 128 Total Cost Per CuM = Rs. 506 |
| Fast Application | Not Possible |
| Plastering Possible after 24 hours. Curing not required | Minimum 7 days curing required |
| Consistent quality due to computerized mixing and tested raw material | Manual mixing and not possible to test every batch |
| Higher Bond Strength than Conventional Mortar | Not possible due to difference in properties of blocks and mortar |
| Negligible Shrinkage Cracks | More shrinkage crakes |
| Easy Handling and Storage | Difficult to keep stock of different components and high wastage |
Note: The values obtained are from our laboratory testing conditions. Tests on site conditions may show a slight variation due to methods of testing/applications.
Note: The values obtained are from our laboratory testing conditions. Tests on site conditions may show a slight variation due to methods of testing/applications.
The right tools of the trade
Great tools in the hands of a master craftsman has the potential to create perfection.
The right tools ensure that the work we do is of top-notch quality, bringing the expertise of decades of experience with the precision that platinum-grade equipment bring to the table.
GROOVING TOOL
This handheld tool is designed for wall chasing. It is especially designed for routing of wire and plumbing works.
HAND SAW
This tool is operated just as the traditional Hand Saw. It is convenient to use, reduces cutting wastage and provides fast, yet better results.
CARBIDE TIPPED HAND SAW
This tool is designed to last longer. Its Carbide teeth provide a good stroke and cutting curves.
NOTCHED BUCKET TROWEL
This is a perfectly designed tool with notched teeth for ensuring an even mortar. It comes in different sizes - 4”/6”/8”.
RIGHT ANGLE GUIDE
This unique tool is perfect for marking the AAC Blocks for cutting. It enables to mark the top and side portions at a time. The side wings measure 8” long approximately.
RUBBER MALLET
This tool helps to position the AAC Blocks and stamp the mortar bed without damaging the material or injuring the manpower.